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The FEA model is shown in Figs. 59.19 and 59.20. Solid structural elements are used to model the PWB, solder joints, and package details. Based on the premise that at high strain rates, the solder material becomes brittle and behaves almost like a linear elastic material, the solder joint elements are modeled as linear elastic. Contact elements are used at the interface between the PWB and anvils to simulate contact between the PWB and the anvils as the assembly is deformed. The solder joint geometry is modeled as closely as possible to the solder joints actual shape after reflow.

FIGURE 59.20 Detail A of the image model shown in Fig. 59.19. The image on the left shows the package (quarter-symmetry). The zoomed-in image on the right shows all the details of the FCBGA package construction.

A variety of different parametric analyses can be performed to determine the effect of different geometric variables on the critical joint strain. A few examples of such analyses are described in this section. 59.4.2.1 Strain Distribution Around the Package. Per IPC/JEDEC-9702, it is recommended that three strain gauges be placed around a package during four-point bend testing (see Fig. 59.21). These gauges are to be used to characterize the strain response of the given package

FIGURE 59.21 Nomenclature for the four-point bend test set up as outlined in IPC/JEDEC9702. Three strain gauges are placed on the board to measure the strain distribution around the package. Gauge 1 is placed under the package, directly below the corner most solder joint. Gauge 2 sits directly below the package center. Gauge 3 is placed next to the package on the PCB topside, midway between the package edge and the anvil.

Review guidelines on how you would like people to participate (for example, chat, raise hands) and how to mute phones to eliminate background noise. If the course is a long one, discuss how often you will take breaks. Build rapport with introductions and expectations. Depending on the size of the group, I nd this to be one of the most important elements to having a successful course. It is important to get everyone s voice in the room and to know what everyone wants out of the course. You can go rst to role-model the format. Remember to listen closely, so you can begin to identify people s voices or accents and know them when they speak up. Know your audience, so you are able to be sensitive to cultural differences when using examples. Provide a clear outline of everything you are going to cover and what your learning objectives are at the start of the course. If there is a follow-up course, this is a good time to mention it. Keep the session interactive by providing places for people to ask and answer questions throughout the presentation, whether by virtually raising their hands, chatting online, or having a discussion over the phone. Once you know people s names and their areas of expertise, ask for their input, and include them in examples when appropriate. Leave time for questions at the end.

Board Strain vs Joint Strain - 2.35mm Thick PCB 4500 4250 4000 3750 3500 3250 3000 2750 Board Strain 2500 2250 2000 1750 1500 1250 1000 750 500 250 0 0 2500 5000 7500 10000 12500 15000 17500 20000 22500 25000 27500 30000 32500 Joint Strain

FIGURE 59.22 Solder joint-to-PWB strain relationship for three gauge locations. The results indicate that the gradient at locations 1 and 3 are relatively close. The gradient at location 2 is quite low. This indicates that the PWB strain at location 2 is least sensitive to variations in critical solder joint strain. The nomenclature for the strain gauge locations is given in Fig. 59.21.

Below Joint (Loc 1) Package Center (Loc 2) 11.25 mm From Joint (Loc 3)